PowerSyntax InsuLugger copper lug joint power cables IP68

InsuLugger

It takes a lot of thinking
to keep it this simple

InsuLugger

It takes a lot of thinking
to keep it this simple

The smart and safe protective joint for your lug terminated power cables. If you need to extend your connections for long periods of time, InsuLugger is thick, IP68 resistant and ready for you.

  • A precious handshake

    A precious handshake

    Solid copper on the inside, protected by a sturdy IP68 shell

    Solid copper on the inside, protected by a sturdy IP68 shell

    Extend your power cables, then forget about it. InsuLugger is designed to create an incredibly steady, weatherproof single pole connection, and to make it last for all the time you need. Like a never-ending handshake. 

    copper lug joint for single pole power cables
  • InsuLugger machined plastic shell

    Materially doing the job

    Materially doing the job

    A mechanically, thermally, electrically impressive resin
    with a great resistance to water

    A mechanically, thermally, electrically impressive resin
    with a great resistance to water

    To make the shells of out InsuLugger, we chose a plastic material with unique qualities. The Acetal resin, commonly known as POM-C, is characterized by high mechanical strength, stiffness, heat resistance and good antifriction properties. Thanks to its low moist absorption and high resistance to a wide range of chemicals, including many solvents, POM-C makes InsuLugger extremely suitable to all kinds of work environments. Discover more by clicking on the button below.

    • Technical properties

      Mechanical Properties
      DescriptionTest methodValue
      Yield stressISO 52765 MPa
      Tensile strengthISO 52765 MPa
      Elongation at breakISO 52740%
      Modulus of elasticity in tensionISO 5272900 MPa
      Bending modulus (flexural test)ISO 1782800 MPa
      Flexural strengthISO 17895 MPa
      Charpy impact strength +23CISO 179/1eUno break
      Charpy notched impact strength +23CISO 179/1eA7 KJ/m2
      Shore D hardnessISO 86881
      Ball indentation hardnessISO 2039-1125N/mm2
      Compressive modulusISO 6042400 MPa
       
      Thermal Properties
      Max. service temperature for few hours operation---140 C
      Service temperature long term---100 C
      Minimum service temperature----50 C
       
      Dilectric Properties
      Dissipation factor tan ẟ at 1 MHZ---0,005
      Dielectric strengthIEC 243>20 KV/mm
      Resistance to tracking (CTI)DIN EN 60112600
       
      Resistance to water
      Moisture absorption at 23 C, 50% RHISO 620,2%

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  • IP68 Protection

    IP68 Protection

    IP68 Protection

    Our most waterproof product

    Our most waterproof product

    Bad weather or difficult environmental conditions are no problem anymore. InsuLugger provides total protection against dust, and is IP68 rated to withstand permanent immersion in water. When fully connected, not a single drop of water or speck of dust will penetrate its IP68 body. 

  • InsuLugger plastic shell

    A tight embrace

    A tight embrace

    Carefully machined shells
    for positively locked lugs

    Carefully machined shells
    for positively locked lugs

    All the cavities of the plastic shell are thoughtfully designed and machined, perfectly tailored for the inner copper joint and the lug terminals they will host, providing a smooth and easy insertion while keeping the parts secured in their place, preventing unwanted loose movements.

  • Secondary locking ergonomic key

    Safety is key

    Safety is key

    Discover our unique secondary locking

    Discover our unique secondary locking

    We zeroed the chances to open InsuLugger accidentally. Only the authorized operators will unlock it. The secondary locking system, with its dedicated ergonomic release key, allows a safe and convient way to access the lugs joint core. Remember, never uncouple under load.

  • Bigger is better

    Bigger is better

    Bigger is better

    A release button you can always rely on

    A release button you can always rely on

    In our view, quality translates to attention to details, no matter how small the issue may seem. Introducing a sturdier button in our InsuLugger's secondary locking mechanism, shaped with a wider contact surface for its release key, gives the operator the assurance of a positive unlock every time.

  • Pushing safety even further

    Pushing safety
    even further

    Pushing safety even further

    We added an extra safety measure
    beyond the secondary locking

    We added an extra safety measure
    beyond the secondary locking

    To avoid improper tampering with InsuLugger connections, our R&D department studied a third degree of safety measure, a blocking screw that the operator has to loosen in order to be able to release the secondary locking system. A simple yet ingenious solution, designed to go beyond InsuLugger's already exceptional safety.
     
    PowerSyntax single pole, Powerlock compatible connectors for hig currents

  • Crystal clear

    Crystal clear

    Crystal clear

    Choose the phase. Set the disk. Done!

    Choose the phase. Set the disk. Done!

    While your connection is completely protected from the outside, you may want to know easily which phase is inside. You will need just a glance. Use our practical set of color coded disks to recognize your connection's phase immediately.

  • PowerSyntax lug power connection PowerSyntax lug power connection
  • Available versions

    Available versions

  • PowerSyntax InsuLugger slim

    Slim

    Slim

    Compatible with 120, 150 and 185 mm cables

    Compatible with 120, 150 and 185 mm cables

    Part number: SPL-SLIM-MQ
    Cable glands: M40 Reduced - Clamping range 15-23mm

    Part number: SPL-SLIM-MP
    Cable glands: M40 Normal - Clamping range 19-28mm

    Part number: SPL-SLIM-MR
    Cable glands: M40 Oversize - Clamping range 22-32mm

  • PowerSyntax InsuLugger wide

    Wide

    Wide

    Compatible with 240 and 300 mm cables

    Compatible with 240 and 300 mm cables

    Part number: SPL-WIDE-MU
    Cable glands: M50 Oversize - Clamping range 30-38mm







  • Lug compatibility chart

    Lug compatibility chart

    Lug compatibility chart

    Reduced palm lugs

    Reduced palm lugs

    InsuLugger modelCable section (flex)Bid screw
    Slim120 mm219 mm15,2 mm10 mm
    Slim150 mm219 mm16,7 mm10 mm
    Slim185 mm224,5 mm19,2 mm10 mm
    Wide240 mm231,0 mm21,1 mm12 mm
    Wide300 mm231,0 mm23,7 mm12 mm

  • Overall dimensions

    Overall dimensions

    (mm)

    (mm)

  • Slim version

    Slim version

  • Wide version

    Wide version