InsuLugger
It takes a lot of thinking
to keep it this simple
InsuLugger
It takes a lot of thinking
to keep it this simple
The smart and safe protective joint for your lug terminated power cables. If you need to extend your connections for long periods of time, InsuLugger is thick, IP68 resistant and ready for you.
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A precious handshake
A precious handshake
Solid copper on the inside, protected by a sturdy IP68 shell
Solid copper on the inside, protected by a sturdy IP68 shell
Extend your power cables, then forget about it. InsuLugger is designed to create an incredibly steady, weatherproof single pole connection, and to make it last for all the time you need. Like a never-ending handshake.
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Materially doing the job
Materially doing the job
A mechanically, thermally, electrically impressive resin
with a great resistance to waterA mechanically, thermally, electrically impressive resin
with a great resistance to waterTo make the shells of out InsuLugger, we chose a plastic material with unique qualities. The Acetal resin, commonly known as POM-C, is characterized by high mechanical strength, stiffness, heat resistance and good antifriction properties. Thanks to its low moisture absorption and high resistance to a wide range of chemicals, including many solvents, POM-C makes InsuLugger extremely suitable to all kinds of work environments. Discover more by clicking on the button below.
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Technical properties
Mechanical Properties Description Test method Value Yield stress ISO 527 65 MPa Tensile strength ISO 527 65 MPa Elongation at break ISO 527 40% Modulus of elasticity in tension ISO 527 2900 MPa Bending modulus (flexural test) ISO 178 2800 MPa Flexural strength ISO 178 95 MPa Charpy impact strength +23°C ISO 179/1eU no break Charpy notched impact strength +23°C ISO 179/1eA 7 KJ/m2 Shore D hardness ISO 868 81 Ball indentation hardness ISO 2039-1 125N/mm2 Compressive modulus ISO 604 2400 MPa Thermal Properties Max. service temperature for few hours operation --- 140 °C Service temperature long term --- 100° C Minimum service temperature --- -50° C Dilectric Properties Dissipation factor tan ẟ at 1 MHZ --- 0,005 Dielectric strength IEC 243 >20 KV/mm Resistance to tracking (CTI) DIN EN 60112 600 Resistance to water Moisture absorption at 23° C, 50% RH ISO 62 0,2%
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IP68 Protection
IP68 Protection
Our most waterproof product
Our most waterproof product
Bad weather or difficult environmental conditions are no problem anymore. InsuLugger provides total protection against dust, and is IP68 rated to withstand permanent immersion in water. When fully connected, not a single drop of water or speck of dust will penetrate its IP68 body.
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A tight embrace
A tight embrace
Carefully machined shells
for positively locked lugsCarefully machined shells
for positively locked lugsAll the cavities of the plastic shell are thoughtfully designed and machined, perfectly tailored for the inner copper joint and the lug terminals they will host, providing a smooth and easy insertion while keeping the parts secured in their place, preventing unwanted loose movements.
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Safety is key
Safety is key
Discover our unique secondary locking
Discover our unique secondary locking
We zeroed the chances to open InsuLugger accidentally. Only the authorized operators will unlock it. The secondary locking system, with its dedicated ergonomic release key, allows a safe and convient way to access the lugs joint core. Remember, never uncouple under load.
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Bigger is better
Bigger is better
A release button you can always rely on
A release button you can always rely on
In our view, quality translates to attention to details, no matter how small the issue may seem. Introducing a sturdier button in our InsuLugger's secondary locking mechanism, shaped with a wider contact surface for its release key, gives the operator the assurance of a positive unlock every time.
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Pushing safety
even furtherPushing safety even further
We added an extra safety measure
beyond the secondary lockingWe added an extra safety measure
beyond the secondary lockingTo avoid improper tampering with InsuLugger connections, our R&D department studied a third degree of safety measure, a blocking screw that the operator has to loosen in order to be able to release the secondary locking system. A simple yet ingenious solution, designed to go beyond InsuLugger's already exceptional safety.
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Crystal clear
Crystal clear
Choose the phase. Set the disk. Done!
Choose the phase. Set the disk. Done!
While your connection is completely protected from the outside, you may want to know easily which phase is inside. You will need just a glance. Use our practical set of color coded disks to recognize your connection's phase immediately.
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Available versions
Available versions
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Slim
Slim
Compatible with 120, 150 and 185 mm² cables
Compatible with 120, 150 and 185 mm² cables
Part number: SPL-SLIM-MQ
Cable glands: M40 Reduced - Clamping range 15-23mm
Part number: SPL-SLIM-MP
Cable glands: M40 Normal - Clamping range 19-28mm
Part number: SPL-SLIM-MR
Cable glands: M40 Oversize - Clamping range 22-32mm -
Wide
Wide
Compatible with 240 and 300 mm² cables
Compatible with 240 and 300 mm² cables
Part number: SPL-WIDE-MU
Cable glands: M50 Oversize - Clamping range 30-38mm -
Lug compatibility chart
Lug compatibility chart
Reduced palm lugs
Reduced palm lugs
InsuLugger model Cable section (flex) B Øi dØ screw Slim 120 mm2 19 mm 15,2 mm 10 mm Slim 150 mm2 19 mm 16,7 mm 10 mm Slim 185 mm2 24,5 mm 19,2 mm 10 mm Wide 240 mm2 31,0 mm 21,1 mm 12 mm Wide 300 mm2 31,0 mm 23,7 mm 12 mm -
Overall dimensions
Overall dimensions
(mm)
(mm)
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Slim version
Slim version
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Wide version
Wide version
